Who needs what - and why is it all so important?
When it comes to explosion-protected devices, there are countless abbreviations and documentation requirements:
ATEX, IECEx, MSDS, manual, declaration of conformity, UN38.3 - but who actually needs what, why and when?
In this article, we bring order to the documentation jungle of the ex-world.
🔥 1. ATEX-Zertifizierung – ein Muss in der EU
- What is this? A legally required test mark for devices that are used in potentially explosive atmospheres
. - Who needs it? Manufacturers, importers and operators as soon as a device is used in zones 0, 1, 2 or 20, 21, 22
. - Why is this important? Without ATEX certification, a device is not permitted in the EU - the operator is personally liable in the event of damage.
🌍 2. IECEx-Zertifizierung – das internationale Pendant zu ATEX
- What is that? A globally recognized certification system for explosion-protected devices in accordance with IEC standards.
- Who needs it? Manufacturers who want to sell their devices outside the EU, e.g. to Australia, South Africa, Asia or the Middle East
. - Why is this important? IECEx is the standard for Ex certification in many countries - often a prerequisite for market access.
📄 3. Konformitätserklärung (EU-Konformitätserklärung)
- What is this? A legally binding document from the manufacturer that confirms: "This product complies with all relevant EU directives" - e.g. ATEX, EMC, RoHS, etc.
- Who needs it? Anyone who manufactures, imports or markets a device
. - Why is this important? The product may not be sold or used without a valid declaration of conformity
.
🔍 Hinweis: Die Konformitätserklärung sollte vom Betreiber zu Dokumentationszwecken aufbewahrt werden – sie wird häufig während Audits oder im Falle von Unfällen angefordert.
📚 4. Bedienungsanleitung / Handbuch
- Was ist das? Ein detailliertes Benutzerhandbuch, das Folgendes enthält:
- Vorgesehene Verwendung
- Zone and temperature class assignment
- Maintenance and installation instructions
- Safety requirements
- Who needs it? Every user, maintenance technician and safety officer
. - Why is this important? The full instructions may be in English, but sections relating to safety must be available in the local language
.
🧪 5. MSDS / Sicherheitsdatenblatt
- What is this? A document that details the chemical safety of a product (e.g. rechargeable batteries, batteries, solvents, sealants)
. - Who needs it? Operators, warehouse managers, occupational safety specialists as soon as hazardous substances are handled
. - Warum ist das wichtig? Das MSDS enthält Informationen über:
- Explosionsgrenzen
- Flammability
- Storage requirements
- First aid measures
📦 6. UN38.3 – Transportsicherheit für Lithiumbatterien
- What is this? A mandatory test for lithium-ion batteries in accordance with UN regulations - required for transportation by air or sea
. - Who needs it? Manufacturers and shippers of devices containing lithium cells or batteries
. - Why is this important? A battery may not be transported without having passed the UN38.3 test - not even in the end device (e.g. ex-tablet, scanner).
📌 Die UN38.3-Zertifikate sollten vom Hersteller verfügbar sein und bei der Lieferung großer Mengen beigefügt werden.
7. safety regulations / operating instructions
- What is this? Internal or official requirements for the safe operation of an Ex device or system
. - Who needs it? Operators who are responsible for staff and equipment
. - Why is this important? Regulations such as DGUV rules, explosion protection documents and operating instructions are required by law and must be checked regularly
.
✅ Wer braucht was? – Ein Überblick
Dokument / Zertifikat | Manufacturer | Importer | Operator / User |
---|---|---|---|
ATEX certification | ✔️ | ✔️ | ✔️ (for selection & control) |
IECEx certification | ✔️ (if export) | ❌ | ❌ |
Declaration of conformity | ✔️ | ✔️ | ✔️ (for documentation purposes) |
User manual | ✔️ (include) | ✔️ | ✔️ (Verwendung) – Sicherheitsinformationen in der Landessprache |
MSDS / Safety data sheet | ✔️ (if manufacturer) | ✔️ | ✔️ (for chemicals/batteries) |
UN38.3 | ✔️ (for lithium batteries) | ✔️ | ⚠ (when passing on or sending) |
Safety regulations / operating instructions | ❌ | ❌ | ✔️ (Obligation of the operator) |
Conclusion
In potentially explosive areas, it is not sufficient to use "any" explosion-proof device.
Documentation, approval, translation and transportability are at least as important as the device itself.
🛑 Betriebsleiter, die Geräte ohne gültige ATEX-Zulassung, eine Konformitätserklärung oder Sicherheitsdokumentation verwenden, haften im Falle eines Unfalls persönlich und können auch strafrechtlich verfolgt werden.
💬 Benötigen Sie Hilfe bei der Überprüfung von Dokumenten, Ausschreibungen oder der Auswahl konformer Geräte?
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